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Fox Solids Conveying Eductors

Fox Valve is the leading global supplier of venturi eductors and venturi transport systems for pneumatic conveying of powders, pellets, and bulk solids. They enable the use of low pressure air (below 14 psig or 1 bar) to be used to move powders, pellets, and bulk solids with no moving parts. Fox has sold venturi eductors continuously since our first sale, in 1963, of a stainless eductor for use in transporting plastic pellets with air at 4 psig.



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Fox Venturi Eductors - What are they?

Fox Venturi Eductors convert the output of a blower into suction that can be used to entrain and feed powders, pellets, and bulk solids into a pneumatic conveying system. Because they have no moving parts, they can operate almost entirely maintenance-free. The eductor acts to compress the air/solids mixture to a pressure adequate to overcome losses in the downstream convey line.



How are they used in pneumatic conveying systems?

Fox Venturi Eductors are used to feed bulk solids, such as powders, pellets, flakes, and particulates, into positive, dilute-phase conveying systems. They are commonly used in place of rotary valves where airlocks simply cannot perform adequately.



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Eliminating the rotary airlock, left, with a venturi eductor, right, permits product feed with no moving parts for maintenance-free conveying





For detailed information on eductors - Download Bulletin 301 or request that we mail you a full color, hard copy of Bulletin 301.


 


Why are eductors used in pneumatic conveying systems?




That's all very interesting...

But Can Venturi Eductors Convey My Product?


Let's start with the letter:

 
A


Fox maintains an up-to-date datbase of all installations made with Fox venturi eductors: about 4000 listings in 2009. Below is a partial list of only those products conveyed beginning with the letter 'A.' Note that each individual listing, such as 'activated carbon' could actually represent as many as 200 individual installations. Please have us check our database to see if we have conveyed your product!

  • Abrasive/ Blast Grit
  • Absorbent, SAP polymer
  • AC Base
  • Acid Pellets
  • Acid Powder, Organic
  • Acrawax
  • Acrylic Acid/Copolymer
  • Acrylic Flake
  • Act Carb +Hy'd Lime
  • Activated Carbon
  • Activated Charcoal
  • Additive
  • Adhesive, Dry
  • Adipic Acid
  • Adipic Acid Fines
  • Aerogel
  • Aerosil
  • Aggregate/gravel
  • Aggregate Dust
  • Alamin
  • Alginate
  • Almond Chips
  • Almond Meal
  • Almonds
  • Alum Salt
  • Alum, Spent (ALOH)
  • Alumina
  • Alumina Brick,
  • Alumina Catalyst
  • Alumina Dust
  • Alumina Granules
  • Alumina Hydrate
  • Alumina Monohydrate
  • Alumina Powder
  • Artificial Sweetener
  • Asbestos Fines
  • Ascorbic Acid
  • Ash
  • Ash & Limestone
  • Ash Flyash
  • Ash + Cement
  • Ash, Flyash at 300° F
  • Ash Conditioner Additive
  • Ash, Boiler
  • Ash, Bottom
  • Ash, Filter
  • Ash, Pyrolized
  • Ash, Rice Hull
  • Aspartic Acid
  • Atrazine
  • Alumina Silica Powder
  • Alumina Silicate
  • Alumina Slugs
  • Alumina Sulfate
  • Alumina Trihydrate
  • Aluminium Chips
  • Aluminum Oxide
  • Aluminum, Shredded
  • Aluminum Chloride
  • Aluminum Dioxide
  • Aluminum Dross
  • Aluminum Flakes
  • Aluminum Foil trim
  • Aluminum Hydrate
  • Aluminum Oxide
  • Aluminum Oxide Grit
  • Aluminum Pellets
  • Aluminum Powder
  • Aluminum Silicate
  • Aluminum Strips
  • Amersorb
  • Ammonium Bicaronate
  • Ammonium Bichromate
  • Ammonium Chloride
  • Ammonium Sulfate
  • Ammonium Triosulfate
  • Anamol Oxide
  • Anthracite
  • Anthracite Fines
  • Anticaking Agent
  • Anti-perspirant Powder
  • Apple Bits
  • Apple Bits + Almonds
  • Apple Crumblets

We think there's a pretty good chance we've worked with your product!




Where Does
MY
Industry Use Fox Eductors?


Although we have sold Fox eductors for use into just about every industry that requires bulk solids handling, we can list a handful of industries here where Fox eductors have been used for decades,in many, many installations. We also list relevent Case Studies which you can request, and which describe specific applictions within this industry:

Conveying: Coal, coke, and alternative fuels; Additives for inhibiting slag build-up on boiler tubes; sorbents for SOx reduction in CFB's; Activated carbon, lime, calcium carbonate, Trona injection for flue gas desulferization (FGD)

Conveying: Minor ingredients to mixing/batching (salt, sugar, spices, vitamins, flavorings, etc.); Milk powders from spray dryers; Coffee beans from bulk bags; Powdered tea from screeners; Rice; Breakfast cereal from coating reels; Snack food extrudate from extruders; Frozen peas from IQF; Whole peanuts from sorters;



Conveying: CKD at up to 800° F; Portland cement at up to 20,000 lbs/hr; Alternate fuel injection (shredded carpets/plastic/tires//paper; biomass, rice hulls.) Kiln spill at 1600° F

Conveying: Plastic pellets with reduced angelhair and fines from hundreds of extruders and compounding lines since 1963; 50+ fiberglass filled pellets with Clean-in-place, ceramic-lined wear resistant eductors; Conveying plastic regrind and flakes that jam airlocks in 10 minutes;



Pollution Control:

Conveying: Activated Carbon, Sodium Bicarbonate, Hydrated Lime, Pulverized Limestone into ducts and stacks; Sorbent injection in fluidized bed boilers for SOx reduction

Minerals/Mines:

Conveying: Hot copper and nickel alloys at 1000°F from calciners; Mica, talc, quartz, and perlite ore from dust collectors; Copper pellets at 400 lbs/ft3 bulk density;

Building Products:

Conveying: Phenolic resin and sawdust for chipboard; Gypsum for sheetrock; Pumice powder for grout; Roofing granules;

Ceramics/Glass:

Conveying: Silica, Glass Frit, Ceramic dust, Mica

Foundries:

Conveying: Foundry dust from dust collectors; Innoculant to cupolas; Metal grit from grinding stations; Sand and bond




How To Use Eductors in a
Pneumatic Conveying System



Designing New Systems with Venturi Eductors:



As with any conveying system, the three basic questions are: What product? How much? How far? Send us a completed data sheet and Fox engineers will prepare a Performance-Guaranteed quotation on an eductor or a complete conveying system. The quotation will include all relevant operating data.

Limitations:

  • For Rates up to 15-20,000 lb/hr
  • For Distances up to 300 ft

Retrofitting Existing Equipment



Retrofitting existing systems with Fox eductors can result in very significant improvements. These may include:

  • Eliminate airlock wear
  • Reduce product damage/degradation
  • Avoid dust emissions and leakage
  • Facilitate clean-outs if cross- contamination is critical
  • Reclaim otherwise discarded product


Fox Eductor/Blower Sub-Systems


Fox Valve can provide almost all of the equipment necessary to enable easy, quick installation of a fully-guaranteed pneumatic transport system.



A Fox Eductor is driven by a positive displacement blower package


A Fox Eductor and regenerative blower are mounted on a mobile cart



Blowers



Fox can provide any type of blower required, as part of a perfectly matched, guaranteed eductor/blower system - including all required accessories, filters, hose, fittings, etc.

Download Bulletin 302 for detailed information about Fox eductor/blower sub-systems, or request that we mail you a color copy. Click to Download Bulletin 302.


Multiple Eductors Driven by One Blower:



Eductor systems often use one blower to drive many eductors, making for surprisingly simple systems when handling material from multiple outlets, as is common with dust collectors or cyclones, as illustrated below.


Conveying From Multiclones - One blower drives (16) Eductors, conveying ash at up to
900°F
with No Moving Parts




Click the arrow below to read the ten Most Commonly Asked Questions (FAQ's) about Fox Solids Conveying Eductors